Description
The KRF1600 Ball Bearing Control Cable is designed for demanding applications where accurate push-pull motion, low friction, high efficiency, and reliable load transfer are required. As part of Cablecraft’s ball bearing control cable offering, the KRF1600 provides a heavier-duty option for applications that require higher load capability than smaller cable series.
The KRF1600 is commonly evaluated by engineers, sourcing teams, and maintenance teams looking for a reliable and cost-effective alternative to similar AeroControlex-style ball bearing control cables. These applications often require precise movement, long routing capability, low backlash, corrosion-resistant materials, and dependable operation in critical motion control systems.
Cablecraft’s ball bearing control cables are built for applications where the cable must transfer motion smoothly and accurately through a routed path. Standard configurations accommodate straight push-pull motion at the input and output ends, with rigid mounting achieved through jam nuts and washers on the threaded portions of the main sleeves.
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Key Benefits
- High load capability with 500 lbs. normal duty and 1,000 lbs. limited duty recommended tension and compression
- High efficiency motion transfer with 90% to 98% efficiency
- Low lost motion for accurate and repeatable control
- No lubrication required for reduced maintenance requirements
- Wide temperature range for demanding operating environments
- CRES stainless steel construction for corrosion resistance
- Vinyl covering available for added protection where specified
- Custom-built to specification for application-specific length, stroke, routing, and fittings
- Commonly evaluated as an AeroControlex replacement alternative when application requirements match
Common Applications
The KRF1600 Ball Bearing Control Cable is well suited for demanding applications that require high load capability, accurate control, and efficient push-pull motion transfer.
Common applications include:
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- Aircraft flight controls
- Helicopter flight controls
- Engine controls
- Marine systems
- Industrial control systems
- Heavy-duty mechanical actuation systems
- Long-routing push-pull control applications
- Replacement cable applications where competitive part cost or lead time is a concern
Technical Information
| Specification | KRF1600 Details |
|---|---|
| Series | Series 600 |
| Cable Type | Ball Bearing Push-Pull Control Cable |
| Motion Type | Push-pull |
| Recommended Load, Normal Duty | 500 lbs. |
| Recommended Load, Limited Duty | 1,000 lbs. |
| Minimum Bend Radius | 7 inches |
| Recommended Bend Radius for Extended Life | 12 inches |
| Approximate Weight | 0.50 lb./ft. |
| Length of Stroke | 1 to 6 inches |
| Lubrication | Not required |
| Temperature Range, Vinyl Covered | -40°F to +220°F |
| Temperature Range, Bare Controls | -65°F to +450°F |
| Elastic Stretch, Push or Pull Only | .000033 x W x L |
| Elastic Stretch, Push and Pull | .000066 x W x L |
| Flexibility | Multi-plane |
| Test Requirements | MIL-C-7958 and MIL-STD-810 |
| Efficiency | 90% to 98% |
| Materials | CRES stainless steel / vinyl covering |
| Minimum Length | 30 inches |
| Support Clamping | Recommended every 5 feet |
| Maintenance | None required |
| Shipping and Storage | Figure “8” configuration |
Elastic stretch formula:
W = load in pounds
L = length in feet
Important design note: Rated compression loads are limited to a 4-inch maximum stroke. Normal duty assumes a minimum product life of 100,000 cycles.
Looking for an AeroControlex Ball Bearing Cable Replacement?
The Cablecraft KRF1600 Ball Bearing Control Cable is commonly evaluated as a replacement alternative for similar AeroControlex-style ball bearing control cables. For buyers comparing cable performance, cost, availability, and lead time, the KRF1600 provides a reliable Cablecraft option for high-load push-pull motion control applications.
Because ball bearing control cables are application-specific, Cablecraft recommends confirming all critical design requirements before selecting a replacement cable.
Before replacing an AeroControlex cable, confirm:
- Existing part number
- Overall cable length
- Stroke length
- Normal and limited load requirements
- End fittings and terminals
- Thread sizes
- Bend radius
- Cable routing
- Environmental exposure
- Temperature range
- Compliance or testing requirements
- Mounting requirements
- Quantity and lead time needs
Important note: The KRF1600 should not be selected by part number alone. Submit your existing cable information, photos, drawings, or application requirements so Cablecraft can help identify the correct replacement candidate.
FAQ’s
Is the KRF3000 a direct replacement for AeroControlex ball bearing control cables?
The KRF3000 is commonly evaluated as a replacement alternative for similar AeroControlex-style ball bearing control cables, but replacement suitability must be confirmed by application. Cable length, stroke, load, bend radius, fittings, routing, environmental requirements, and compliance requirements should be reviewed before ordering.
What is a KRF3000 ball bearing control cable used for?
The KRF3000 is used in high-precision push-pull motion control applications where low friction, low lost motion, and accurate movement are required. Common applications include aircraft flight controls, helicopter flight controls, engine controls, marine systems, and industrial controls.
Does the KRF3000 require lubrication?
No. The KRF3000 is designed as a dry-running system and does not require lubrication.
What is the efficiency range of the KRF3000?
The KRF3000 is designed for high-efficiency motion transfer, with a listed efficiency range of 90% to 98%.
How do I request a KRF3000 replacement quote?
Submit your existing cable part number, length, stroke, end fitting details, photos, drawings, and application requirements through the Cablecraft quote form. Cablecraft can help review the requirements and identify the correct replacement candidate.
